September 2009
 
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partners in innovation
Friends of PCDworks,

Innovation is part of this country's DNA. This month, Mike shares his thoughts on the role innovation can and should play in our economic recovery.

You'll also get a glimpse into what goes on in the PCDworks testing labs, and see how our laboratory is uniquely equipped to help test a prototype's capabilities and performance. One such prototype was a unique flow sensor that PCDworks was asked to test for accuracy, range and response time across a wide range of applications.

As always, we welcome your feedback and suggestions. If you would like to see anything in particular in our next newsletter, please drop us a line!

Donna Rainone
 
mikeDNA To Invent
Leaders in innovation must go beyond popular green, granola projects
 
Mike Profile This recession has everyone looking for answers. I have been harping, as have an increasing number of real pundits, about the role of innovation in facilitating recovery.

The president has been pushing a sustainable, innovative and green technology culture to help fuel the future and beat back the recession, and I applaud these important efforts, but I will once again stand on my soapbox to say that our future as leaders in innovation technology must go beyond the ever popular "green" and "granola" projects.

Technological innovation has fueled this country for over a hundred years, and it distinguishes this society from the rest of the developed world. It's the very substance of our unique culture, our mixing pot gene pool, and it's the only thing that can save us from the inexorable homogenization of globalization. As globalization neutralizes one country's population, natural resource or location advantages, it is the "cultural" make up of that society that will allow it to thrive in the long term.
 
 
testingPutting Products to the Test: Performance Metrics for that Wacky Widget
It works, but how well? Does your new prototype need to be tested and characterized? 
 
A big (and nerve-racking) part of the product development process is the empirical testing of ideas and concepts.  To facilitate this step in-house, we have a dedicated testing laboratory full of instrumentation to quantify a products' performance across a wide range of metrics, including flow rates (liquid and gas), temperature, pressure, mass, size, velocity, force, and displacement.  The tools in this lab range from a fully instrumented environmental chamber to LabVIEW data acquisition stations to calibrated strain gauges and calipers.
 
Frequently, however, the unique nature of our projects do not lend themselves well to off-the-shelf instrumentation, and custom fixtures and test apparati are required to accurately measure a prototype's performance.  Luckily, we are able to quickly build these fixtures in our electronics and prototype labs, and instrument them using the LabVIEW development environment and custom sensors.  
 
Next time you've got a part that is tricky to test, give us a call. We've learned quite a few lessons from the aches and pains of unusual instrumentation exercises.
 
 
casestudyCase Study: How Low Can You Flow?
Unique Flow Sensor Put to the Test
 
How do you test a sensor the width of a strand of hair?
 
In 2007, PCDworks worked to commercialize a new MEMS-based flow sensor whose small size and high accuracy held the potential to revolutionize flow sensing applications. Once in possession of a batch of prototype sensor chips, PCDworks was tasked with characterizing the accuracy, range, and response time of the prototype chips in both liquid and gaseous fluid flows.  
 
To characterize the chips' flow sensing capabilities in air, PCDworks built a custom blower capable of providing a controlled velocity air stream, and used this to calibrate the proprietary flow sensor (while comparing results to standardized flow sensors). To characterize the flow sensing abilities in a liquid, PCDworks acquired and instrumented a medical pump which also could deliver high accuracy flow velocities, and used this system to characterize and calibrate the flow sensor.  
 
By using in-house instrumentation and constructing custom test fixtures, PCDworks was able to quickly and economically characterize and test a custom device's performance across a wide range of applications.  
 
Do you have a product you want put to the test? Contact us for ideas, information or testing services.
 
 
About PCDworks
PCD staff Founded by Mike and Donna Rainone in 1997, PCDworks is a full-service technology development company specializing in breakthrough product innovation for a broad range of consumer, medical and military clients. Located on a 25-acre wooded campus outside Tyler, Texas, PCDworks houses testing labs, engineering shops, sleeping accommodations and meeting facilities. Client services include technology problem solving, product ideation, research, engineering, prototype manufacturing and product testing. The company is closely networked with research and production facilities in the region, including UT Tyler and East Texas Medical Center.
 
 
In This Issue
Mike's Monthly Column: DNA to Invent
Feature: Putting Products to the Test
Case Study: How Low Can You Flow?
About PCDworks
 
Want a Lively and Thought-Provoking Speaker?

 
Book a lively and thought-provoking speaker  who can challenge, motivate and inspire your management or engineering team.

Mike Rainone is a highly regarded expert on emerging technologies and breakthrough product creation, and a sought after speaker for companies looking to light a fire under their research and development efforts.

Whether it's a hands-on look at emerging technologies and their applications, or a lesson in rapid and effective product development, Mike offers a unique perspective designed to both inform and challenge his audience.

Choose from a list of topics, or contact Mike to create your own agenda for a session that is guaranteed to be inspirational and though provoking.
 
 
Be a Guest Contributor
 
Do you have some interesting technology news to share? We welcome guest contributions to our newsletter, so if you come across breakthrough technology or weird science, send an email to Mike Rainone. We'll make sure to attribute it to you.